I also had this problem. Sorry there's no easy solution because the roundover bit I'm using (and I believe you are) is designed to follow the curve of the wood along the little wheel at the bottom. If your using thinner wood (anything under an inch) it dosn't have anything to follow so it digs in.
I've just been routering the top and belt sanding the bottoms so at least the top of the board looks good. Another solution would be to make 2 or more of the same shaped boards, sandwich them and do the routing together, then flip and do the other sides together. I haven't tried this yet because I want each board to be different.
Who's the badest mo fo low down in this town.
SHO NUFF!
Jay says DBAS (Don't Be A Sissy)
Kiss my Converse.
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